Tuesday 28 February 2017

Sulphur specifications



SULPHUR



DESCRIPTION:          Bright yellow granular material, free from dart.
SPECIFICATIONS:

Sr. No.
Parameters
Requirements

1.
Elemental sulphur (%by mass )
99.50

2.
Moisture content,max (%by mass )
0.15

3.
Ash, max (%by mass )
0.20


Phosphoric acid specifications




 PHOSPHORIC ACID


DESCRIPTION: It is a clear, colourless, odour less viscous liquid
SPECIFICATIONS:

Sr.No
Parameters
Requirements

1.
Purity (as H3PO4)Percent by mass, min
85

2.
P2O5 content percent by mass, min
61

3.
Iron (ppm), max.
300

4.
Fluoride mg/kg. max
10

5.
Total heavy metals (as pb) mg/kg.max
10

6.
Lead, mg/kg. max
05

7.
Arsenic (as As) mg/kg max.
03

Vapour velocities in evaporator bodies


AS PER HUGOT VAPOUR VELOCITIES RECOMMENDED

Triple in m/sec Quadruple in m/sec Quintuple in m/sec
Min Max Min Max Min Max
Exhaust steam to 1st effect 25 30 25 30 25 30
Vapour from 1st effect 30 35 30 35 30 35
Vapour from 2nd effect 40 45 35 40 30 35
Vapour from 3rd effect 50 60 40 45 35 40
Vapour from 4th effect 50 60 40 45
Vapour from 5th effect 50 60

properties of steam

Properties of Steam

In evaporator calculations, the properties of saturated steam are involved at every step. We shall find in Table 41.1 (Hugot page no. 1034):
(1) The boiling point " t " of water corresponding to each pressure
(2) The sensible heat "q "contained in water which has attained that temperature
(3) The latent heat or heat of vaporisation r of water, for this temperature, i.e. the quantity of heat units which must be supplied to the water to change it into and temperature given.vapour at the pressure
For the temperatures which are met with in evaporation work, these two quantities of heat, q and r, may be obtained with sufficient precision by the formulae of Regnault
q = t 
r = 607 - 0.7t
λ = q + r = 607 + 0.3t
q = sensible heat supplied to unit weight of water to raise it from freezing point to toC expressed in Kcal/kg
r = latent heat of vaporisation of water at toC i.e. the quantity of heat to change unit weight
of water into steam at the same temperature, in kcal/kg 
λ = total heat to be supplied to unit weight of water, starting at 0°C (32°F), to change it to steam at t°, expressed in kcal/kg

Role of phosphoric acid in sugar process



Role of phosphoric acid 

Phosphoric acid occurs in the cane in two principal forms:
(a) Soluble phosphates of the juice
(b) In combination as protein in the cell material.
The latter compounds being insoluble, only the soluble phosphates take part in the defecation.
They react with the lime and form a precipitate which constitutes an important part of the floc produced in the juice by the lime.
It has been shown that the greater the amount of phosphoric acid in the juice, the easier
is the clarification. The mean phosphate content of normal juice is approximately 250mg P2O5 per litre.
Unfortunately, certain varieties of cane give a juice poor in phosphoric and which
is difficult to treat.
These juices are improved by adding to them artificially, before defecation, the quantity
of phosphoric acid by which they are deficient.


Action of phosphoric acid on the juice
The phosphoric acid added to the juice precipitates part of the colloids and colouring matter
which it contains.
The precipitate formed with lime is mainly tricalcium phosphate. This unfortunately is a
gelatinous precipitate and difficult to filter.




Advantages

The use of phosphoric acid improves the clarification of refractory juices.
It often permits of eliminating the sulphitation. In other words, it is possible, to a certain
extent, to replace sulphurous by phosphoric acid.
Considered from this angle, phosphoric-acid clarification is much less expensive than
sulphitation, does not require special equipment, avoids corrosion of plates and pipes, and reduces scaling at heaters and multiple effects.
However, phosphoric acid should rather be regarded, not as a replacement, but as an adjunct to the clarification, which should be considered when exceptional difficulties are encountered in subsidation or filtration.